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1.Equipment Performance
Tabber&Stringer SGT1000 adopts IR soldering method, servo motor driving and Industrial CCD positioning&detection for defective solar cell excluding automatically. The soldering effect, such as cell spacing, cell numbers of single string, soldering temperatures and etc, can be adjusted according to requirements. SGT1000 can be integrated with automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.
2.Equipment Advance
2.1 Applicable for IBC cell .
2.2 Professional soldering technology .
2.3 Supportive for full cell &half cell size soldering .cell size is 158.75 or 166 mm. The equipment install the standard 158.75 *158.75 - IBC 2x6BB-1/2 cell boxes and with 1.0x0.25mm ribbon correction mechanism.
2.4 Exchange time less than 150mins for change different cell system(158.75 to 166mm), including 30-60mins for changing tools and 30-60mins for tuning and calibrating.
2.5 Four pecs half cell/Three pecs full cell unloading basket to avoid working interruption and only one paper collection box (The supporting production parts with full cell will be shipping with the machine)
2.6 Ribbon extruding in advance before soldering
2.7 Pre-heating before soldering to avoid cell deformation efficiently
2.8 Applicable for Solar cells thicker than 160um ,max thickness 300um.
2.9 Adjustable for Ribbon soldering spacing
2.10 Adjustable for Ribbon soldering length
2.11 Solar cell soldering numbers per string can be set by PC
2.12 Adjustable for Solar cell spacing -2~ 5mm, normally 1~5mm
2.13 Touchable integrated PC system can support remote assistance, we can provide online technical support for after-sales issues
2.14 Can be integrated with other Solar equipment conveniently
2.15 Remote assistance by Internet，the factory provides the network connection.
2.16 No pre-heating required for Ribbon before soldering
2.17 No specialized engineer required for maintenance ,but engineers must be trained and qualified.
3. Equipment Hardware Specification
3.1 Machine body
The Solar cell district and Soldering district are totally enclosed on machine body.
The solar string unloading basket can be integrated with automatic layup machine.
The equipment adopts PLC control mode, with servo motor driving and multiply alarm system for safety guarding.
3.2 Cell Tilted Positioning CCD structure
Industrial CCD: 1 megapixel
High resolution industrial camera lens
Automatically regulation when cell position is tilted.
3.3 Ribbon handing structure
DC gear motor driving
Soldering flux immersing structure for Ribbon
3.4 Soldering processing structure
IR soldering method, and Soldering controlled by step motor driving
Soldering temperature adjustable
Solar cell pre-heating
3.5 Software control system
Specialized software for conveniently edit and modification
Friendly Human-machine interface for easy operation and control
Parameters such as welding size, number of cells and welding distance can be modified and edited by software. Adjustable for edit and modification of soldering orbit according to requirement Centralized
Exchange between Automatic and Manual mode for convenient debugging Soldering counting function
The communication of the HMI is by the Ethernet cable over PC
4.Machine details
1.Equipment Performance
Tabber&Stringer SGT1000 adopts IR soldering method, servo motor driving and Industrial CCD positioning&detection for defective solar cell excluding automatically. The soldering effect, such as cell spacing, cell numbers of single string, soldering temperatures and etc, can be adjusted according to requirements. SGT1000 can be integrated with automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.
2.Equipment Advance
2.1 Applicable for IBC cell .
2.2 Professional soldering technology .
2.3 Supportive for full cell &half cell size soldering .cell size is 158.75 or 166 mm. The equipment install the standard 158.75 *158.75 - IBC 2x6BB-1/2 cell boxes and with 1.0x0.25mm ribbon correction mechanism.
2.4 Exchange time less than 150mins for change different cell system(158.75 to 166mm), including 30-60mins for changing tools and 30-60mins for tuning and calibrating.
2.5 Four pecs half cell/Three pecs full cell unloading basket to avoid working interruption and only one paper collection box (The supporting production parts with full cell will be shipping with the machine)
2.6 Ribbon extruding in advance before soldering
2.7 Pre-heating before soldering to avoid cell deformation efficiently
2.8 Applicable for Solar cells thicker than 160um ,max thickness 300um.
2.9 Adjustable for Ribbon soldering spacing
2.10 Adjustable for Ribbon soldering length
2.11 Solar cell soldering numbers per string can be set by PC
2.12 Adjustable for Solar cell spacing -2~ 5mm, normally 1~5mm
2.13 Touchable integrated PC system can support remote assistance, we can provide online technical support for after-sales issues
2.14 Can be integrated with other Solar equipment conveniently
2.15 Remote assistance by Internet，the factory provides the network connection.
2.16 No pre-heating required for Ribbon before soldering
2.17 No specialized engineer required for maintenance ,but engineers must be trained and qualified.
3. Equipment Hardware Specification
3.1 Machine body
The Solar cell district and Soldering district are totally enclosed on machine body.
The solar string unloading basket can be integrated with automatic layup machine.
The equipment adopts PLC control mode, with servo motor driving and multiply alarm system for safety guarding.
3.2 Cell Tilted Positioning CCD structure
Industrial CCD: 1 megapixel
High resolution industrial camera lens
Automatically regulation when cell position is tilted.
3.3 Ribbon handing structure
DC gear motor driving
Soldering flux immersing structure for Ribbon
3.4 Soldering processing structure
IR soldering method, and Soldering controlled by step motor driving
Soldering temperature adjustable
Solar cell pre-heating
3.5 Software control system
Specialized software for conveniently edit and modification
Friendly Human-machine interface for easy operation and control
Parameters such as welding size, number of cells and welding distance can be modified and edited by software. Adjustable for edit and modification of soldering orbit according to requirement Centralized
Exchange between Automatic and Manual mode for convenient debugging Soldering counting function
The communication of the HMI is by the Ethernet cable over PC
4.Machine details
