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ARGUS Automatic Tabber & Stringer (IBC cell) SGT1000

Used for crystal silicon solar cells
Capacity 1000 pieces/hour (1/2 slice/lobe)
Automatic loading and unloading /Position /Self partitioning /Packing in boxes /Lobes
Availability:
Quantity:
  • SGT1000/SGT3600
  • ARGUS

SGT1000

6F2F0B48-E73B-4037-A9A0-2C77B8B3CD75

1.Equipment Performance

Tabber&Stringer SGT1000 adopts IR soldering method, servo motor driving and Industrial CCD positioning&detection for defective solar cell excluding automatically. The soldering effect, such as cell spacing, cell numbers of single string, soldering temperatures and etc, can be adjusted according to requirements. SGT1000 can be integrated with automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.


2.Equipment Advance

2.1 Applicable for IBC cell . 

2.2 Professional soldering technology . 

2.3 Supportive for full cell &half cell size soldering .cell size is 158.75 or 166 mm. The equipment install the standard 158.75 *158.75 - IBC 2x6BB-1/2 cell boxes and with 1.0x0.25mm ribbon correction mechanism. 

2.4 Exchange time less than 150mins for change different cell system(158.75 to 166mm), including 30-60mins for changing tools and 30-60mins for tuning and calibrating. 

2.5 Four pecs half cell/Three pecs full cell unloading basket to avoid working interruption and only one paper collection box (The supporting production parts with full cell will be shipping with the machine) 

2.6 Ribbon extruding in advance before soldering 

2.7 Pre-heating before soldering to avoid cell deformation efficiently 

2.8 Applicable for Solar cells thicker than 160um ,max thickness 300um. 

2.9 Adjustable for Ribbon soldering spacing 

2.10 Adjustable for Ribbon soldering length 

2.11 Solar cell soldering numbers per string can be set by PC 

2.12 Adjustable for Solar cell spacing -2~ 5mm, normally 1~5mm 

2.13 Touchable integrated PC system can support remote assistance, we can provide online technical support for after-sales issues 

2.14 Can be integrated with other Solar equipment conveniently 

2.15 Remote assistance by Internet,the factory provides the network connection. 

2.16 No pre-heating required for Ribbon before soldering 

2.17 No specialized engineer required for maintenance ,but engineers must be trained and qualified.


3. Equipment Hardware Specification

3.1 Machine body 

The Solar cell district and Soldering district are totally enclosed on machine body.

The solar string unloading basket can be integrated with automatic layup machine. 

The equipment adopts PLC control mode, with servo motor driving and multiply alarm system for safety guarding. 


3.2 Cell Tilted Positioning CCD structure 

Industrial CCD: 1 megapixel 

High resolution industrial camera lens

Automatically regulation when cell position is tilted.


3.3 Ribbon handing structure

Adjunctive ribbon downwards structure

DC gear motor driving 

Soldering flux immersing structure for Ribbon 


3.4 Soldering processing structure 

IR soldering method, and Soldering controlled by step motor driving

Soldering temperature adjustable 

Solar cell pre-heating 


3.5 Software control system 

Specialized software for conveniently edit and modification

Friendly Human-machine interface for easy operation and control 

Parameters such as welding size, number of cells and welding distance can be modified and edited by software. Adjustable for edit and modification of soldering orbit according to requirement Centralized

Exchange between Automatic and Manual mode for convenient debugging Soldering counting function 

The communication of the HMI is by the Ethernet cable over PC

Error Alarm function


4.Machine details

01

02

Cooperation Partner:

合作伙伴


Number

Name

Specifications

Quantity

Origin or Brand

 

1

Diode  end-pumped solid-state laser

 

 

6W/10KHz

 

1

Domestic assembly, Imported core components

2

Scanning galvanometer

¢10mm

1

Domestic assembly

3

Step Repeated System

  300mm*300mm

1

HIWIN

4

Power


1

MEANWELL

5

CCD coaxial   monitoring

Achromatic lens

1

ARGUS

6

Control System


1

ARGUS

7

Special software system


1

ARGUS

8

industrial control computer


1

ADLINK

9

Working platform

Micro - processing of granite

1

ARGUS

10

  Accessories

Dust cleaning device

1

ARGUS

1.  Laser System

 Advantage: Compact Structure, Air Cooling, High Efficiency and Reliability

“Light knife” can realize the cutting of resistors, and can be used to cut the thick or thin-film circuit resistance. The machine adopts fiber lasers which are originally imported and be advanced in the world today. And the incision has excellent quality.


2. Laser Position System

It is used to realize the controlling of the laser positioning and  trajectory. Control the beams at the position in the X and Y directions. Shorten the time of locating, repairing and adjusting. It has high efficiency, high speed and high precision.

 

Trimming Methods

The machine is capable with various trimming methods, besides the standard ways of Plunge trimming, L trimming, U trimming and etc, also can be customized according to customer’s requirement. Such as Symmetrical and scanning trimming.

 

Plunge Trimming: For square thick film resistors, high speed, normal precision;

       

Double Plunge: For square thick film resistors, high precision;

       

L Trimming: For rectangular thick film resistor trimming, high precision;

       

U Trimming: For power output trimming of thick film resistors, general precision

 

Double U Trimming: Specially designed for customized thick film resistors;

 

Serpentine Trimming: multiply combination by arbitrarily trimming mode ;

The laser trimming system of our company

is all independent development, such as the

core surveying control system and software

system. It has all the independent

intellectual property rights, can provide

clients with comprehensive laser trimming

application solutions.


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Argus Laser, your professional 
laser solutions supplier since 1998 !!!
 

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Get In Touch

  Address: NO.4 Huanglong Shan North Road, East Lake High-tech District, Wuhan City, China
  Tel: 0086-27-59723899
  E-mail: zenger@sunic.com.cn
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